Product Code Database
Twist-on wire connectors are a type of electrical connector used to fasten two or more low voltage (or extra-low-voltage) electricity conductors. They are widely used in North America and several European countries in residential, commercial and industrial building power wiring, but are distrusted in some countries, due to early porcelain versions breaking apart, exposing bare conductors.
Twist-on connectors are also known as wire nuts, wire connectors, cone connectors, or thimble connectors. In Canada, the trade name Marrette (see ) is commonly used generically for connectors of any brand.
Twist-on wire connectors are typically installed by hand. They may have external grooves to make them easier to handle and apply. Winglike extensions are commonly molded into higher quality connectors to reduce operator muscle fatigue when installing a large number of the connectors. Such extensions also allow these connectors to be installed with a common nut driver or a specialized tool.
Twist-on wire connectors are commonly color-coded to indicate the connector size and, hence, their capacity. They are commonly used as an alternative to Screw terminal or soldering of conductors, since they are quicker to install and, unlike soldered or crimped connections, allow easy subsequent removal for future modifications.
Twist-on connectors are not often used on wire gauges thicker than AWG #10 (5.26 mm²), because such solid wires are too stiff to be reliably connected with this method. Set screw connectors, clamps or are used instead.
Twist-on connectors should not be used in damp or vibration-prone locations, such as automotive or trailer applications. Rather, such applications should use solder and tape or mechanically crimped connectors, which resist coming apart from vibration, or sealed connectors to protect from moisture ingress and subsequent corrosion.
Ordinary twist-on connectors are not rated for wet use (such as exposed outdoors or buried underground). Special gel-filled connectors must be used.
Twist-on wire connectors are not generally recommended for use with aluminum wire in the United States. The U.S. Consumer Product Safety Commission disapproves wire nuts for aluminum wire; instead, special crimp connectors are called for, and as of 2011 the CPSC asserted qualified, second-preference approval of a certain kind of screw terminal. In spite of this, several companies manufacture twist-on connectors, which they claim are designed and rated for use with aluminum conductors. Specific twist-on wire connectors containing a conductive, anti-oxidant gel are registered for use on residential aluminum wiring in Canada, including when new copper wiring is connected to existing aluminum wiring.
Special feedthrough twist-on wire connectors differ from standard wire connectors in that they have an additional opening at the top of the insulated cap. This allows a single-conductor bare wire to be pushed through the hole, forming a "pigtail" section which can be attached to a grounding screw. These feedthrough connectors are typically green, and are also called "screw-on grounding connectors".
Another specialized connector version has a permanently attached wire pigtail protruding from the top of the insulated cap. The pigtail may be unterminated, or it may end in a preinstalled spade lug. If colored white, it typically may be used for splicing neutral wires in a device box, while leaving a pigtail free for connection to a device (such as a receptacle). If colored green, the assembly is intended to be used as a grounding pigtail, similar to the feedthrough twist-on wire connectors without a permanently-attached wire.
At that time, the accepted practice for joining conductors was a process called “solder and tape”. Typically, a mechanic installed the insulated wires; then an electrician cleaned the exposed conductors, twisted them together, and dipped them into a pot of molten solder. After they cooled, the conductors were wrapped with insulating tape.
The process was time-consuming and potentially dangerous. Marr was injured when he spilled molten solder on himself. Seeking a safer, more efficient connection method, Marr, working in his home workshop, developed the first pressure-type wire connector. In 1914, he produced a set-screw version, the forerunner of the present-day twist-on connector used throughout North America.
However, this device used a "grub screw" to hold the pre-twisted conductors in position, as described in the Patent Application (and shown in the associated drawing):
A connector more closely resembling the present-day twist-on type was patented in Canada by Marr in 1931, and in the US in 1933.
| + Wire nut capacity for two equal-sized conductors ! rowspan=2 | Color ! width="100 px" | AWG 22 ! width="100 px" | AWG 20 ! width="100 px" | AWG 18 ! width="100 px" | AWG 16 ! width="100 px" | AWG 14 ! width="100 px" | AWG 12 ! width="100 px" | AWG 10 |
| GrayMinimum: 1× AWG 20 + 1× AWG 22; maximum: 2× AWG 16 | (some) | (some) | ||||||
| BlueMinimum: 3× AWG 22; maximum: 3× AWG 16 | ||||||||
| OrangeMinimum: 3× AWG 20; maximum: 2× AWG 14 + 3× AWG 20 | ||||||||
| YellowMinimum: 3× AWG 20; maximum: 3× AWG 12 | (some) | |||||||
| RedMinimum: 2× AWG 14; maximum: 3× AWG 10 |
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